Process Control Systems · Dubai, UAE

Control systems for continuous production

Sigma Automation designs, builds and commissions distributed control systems, safety instrumented systems and metering solutions for refineries, chemical plants and oil and gas facilities — the full project cycle, from site survey to warranty support.

01Full project cycle
02DCS and ESD expertise
03Vendor-independent
04Turnkey delivery

Services

Three lines of business

We take responsibility for the whole scope of work needed to create an automated system — from the site survey and technical specification through to commissioning and putting the system into operation.

Process control systems

Automated control of continuous and batch processes, built on the platform that fits the facility rather than a distribution agreement.

  • DCS-based process control systems
  • PLC and SCADA-based process control systems
  • Safety instrumented systems (ESD)
  • Fire alarm and fire extinguishing automation
  • Supervisory control and telemetry systems

Metering systems

Custody transfer and operational metering for gas, oil and petroleum products, delivered as packaged or modular units.

  • Gas quantity and quality measurement systems
  • Oil and petroleum product metering units
  • Flow computers and data processing units
  • Vortex, turbine, ultrasonic, Coriolis and orifice packages
  • Energy resource metering (water, heat, electricity)

Security systems

Engineering and technical means of protection for industrial sites, integrated into a single information environment.

  • Access control systems
  • Video surveillance and industrial television
  • Perimeter security and thermal imaging
  • Fire alarm and fire extinguishing systems
  • Integrated security operations centers

Systems

DCS or PLC and SCADA

The architecture is chosen from the process, not from habit. Picking the wrong class of system costs far more over the life of the plant than the difference in the initial licence fee.

Distributed control system

PREFERRED WHEN

  • A continuous process is automated and downtime must be minimised
  • The facility is hazardous and process safety governs the design
  • The system is implemented in stages and expanded while running
  • Changes are required without shutting the process down
  • A large distributed facility is controlled from a single center
  • The I/O count is high and deep integration with APC, MES or PIMS is required

PLC and SCADA

PREFERRED WHEN

  • The process is a batch process where shutdowns are not critical
  • The facility is local and not classified as hazardous
  • The system is a series product replicated across similar units
  • No major expansion is expected during operation
  • The I/O count is moderate
  • Integration with external systems stays limited

Delivery

The full project cycle

Every stage is a documented gate with a deliverable the client signs off. Nothing moves to site until it has been proven off site.

  1. 01

    Site survey

    Facility inspection and a technical report on the systems already in place.

  2. 02

    Technical specification

    Requirements agreed and frozen before any engineering hours are spent.

  3. 03

    Basic design

    Control philosophy, architecture, I/O lists and equipment selection.

  4. 04

    Detailed design

    Loop diagrams, panel layouts, cable and termination schedules.

  5. 05

    Application software

    Controller logic and operator graphics built against the functional specification.

  6. 06

    Assembly and procurement

    Cabinet manufacture, equipment supply and incoming inspection.

  7. 07

    Factory acceptance test

    Witnessed simulation of the complete system before it leaves the workshop.

  8. 08

    Installation

    On-site installation and installation supervision at the client facility.

  9. 09

    Commissioning

    Loop checks, live tuning, site acceptance test and operator training.

  10. 10

    Support

    Warranty and post-warranty maintenance, diagnostics and modernisation.

Industries

Where our systems run

Processes where uptime, repeatability and traceability decide the economics of the plant.

  • Oil refining

    Process units, tank farms, product loading and off-site facilities.

  • Chemicals and petrochemicals

    Reactor units, batch processes, utilities and effluent treatment.

  • Oil and gas production

    Treatment units, booster stations, well cluster telemetry and metering points.

  • LNG and terminals

    Loading terminals, berths, storage and off-site infrastructure control.

  • Power generation

    Boiler unit control, balance of plant, gas regulating and fuel handling.

  • Water and utilities

    Pumping stations, treatment lines and remote site supervisory control.

Platforms

Vendor-independent engineering

We work across the major international control platforms and select hardware on the merits of the application and the lifecycle cost to the client.

DCS PLATFORMS

  • Emerson DeltaV
  • Honeywell Experion PKS
  • Yokogawa Centum VP
  • Schneider Electric EcoStruxure Foxboro DCS
  • HollySys
  • SUPCON

SAFETY AND SHUTDOWN

  • Yokogawa ProSafe-RS
  • Honeywell Safety Manager
  • Emerson DeltaV SIS
  • Schneider Electric Triconex
  • HollySys HiaGuard

NETWORKS AND PROTOCOLS

  • PROFINET and PROFIBUS
  • Modbus TCP and RTU
  • HART and Foundation Fieldbus
  • OPC UA
  • Ethernet-based redundant plant networks

Our engineers keep their certification current through the training centers of the equipment and software manufacturers, so the platform decision is made on engineering grounds and stays the client property throughout the life of the system.

What a control system from us has to deliver

Reliability

Proven control platforms, redundancy where the process requires it, and diagnostics that surface a fault before it stops production.

Safety

Interlock and shutdown logic engineered to the required safety integrity level and tested against the cause and effect matrix.

Flexibility

Architectures that absorb new units and new requirements without a rebuild, and configuration the client team can maintain.

Clarity

Operator graphics and documentation that make the abnormal state obvious, so shift personnel act on information rather than on memory.

About

Engineering-led, based in Dubai

Sigma Automation L.L.C-FZ is an industrial automation company licensed in the Meydan Free Zone, Dubai, United Arab Emirates. We work with plant owners, EPC contractors and equipment manufacturers who need a control system partner that reads the P&IDs before quoting.

Our licensed activities cover the installation of industrial process control equipment, trading in measuring and control systems, and the design and planning of computer systems that integrate hardware, software and communication technologies. A single contract can therefore carry a project from specification through to a commissioned, supported plant.

System integration is not series production. Every system is engineered for one specific facility, which is why we invest in a library of reusable, reviewed control objects and still treat each project as a new engineering problem.

Dubai gives us a practical base for projects across the GCC, the wider Middle East, Central Asia and Africa.

Process unit at an industrial plant
Legal entity
Sigma Automation L.L.C-FZ
Jurisdiction
Meydan Free Zone, Dubai
Trade licence
2652910.01
Formation no.
2652910
Regions served
GCC, Middle East, Africa

Contact

Tell us what the plant needs to do.

Send a scope, a P&ID or just a description of the problem. We will come back with a technical view and a realistic schedule — not a brochure.

  • EMAIL info@sigmadcs.com
  • OFFICE Meydan Grandstand, 6th floor,
    Meydan Road, Nad Al Sheba,
    Dubai, United Arab Emirates